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Asset performance management is an essential part of any profitable and effective asset-intensive enterprise. Asset performance management tracks asset usage and utilization during production and collects data about operating conditions and maintenance history.

Asset performance management takes into account surplus inventory and equipment kept idle for backup, as being able to bring these assets online when needed is crucial to减少停机时间Manufacturing downtime等于损失的收入。


目的和原因

A company’s asset performance management practices should align with the company’s overall goals. All enterprises and organizations in the private sector with significant physical assets need to reduce downtime, as every minute of manufacturing downtime equals lost revenue.

A certain amount ofasset maintenanceis unavoidable, but the higher rate of计划外的停机时间这是由Break-Fix或运营策略产生的,比计划停机时间。纠正性维护,其中资产在失败时提供维修,会不可预测地破坏运营,使客户在维修设备时的交货掉落时陷入困境。乐动体育软件最新版资产绩效管理有助于组织减少与设备故障相关的停机时间。

In addition to reducing the number of complete stops in production, asset performance management also seeks to increase overall equipment effectiveness. Organizations need to be able to accurately project operating expenses when making budgeting decisions. Applying historical data to the future is ineffective if an asset’s operation varies dramatically as conditions change.资产绩效监控数据为将来的性能提供了重要的基准。


实时和历史数据

可以手动或数字收集资产绩效管理计划重要的信息来源。乐动体育软件最新版从历史上看,数据是手工收集的,这需要从收集信息的人员那里的勤奋和能力。

Manually-collected data still plays a role in asset performance management during visual inspection of assets, but in current practice the vast majority of information about asset performance is collected digitally. Sensors can wirelessly transmit information about the status of assets and equipment to a central database, providing a wealth of information about asset performance.

可以将数据挖掘出来以洞察到资产优化和性能,使工厂操作员能够发现操作条件和绩效结果之间的因果关系。


Strategies and tools

乐动体育软件最新版资产绩效管理只有实现良好的目标才能有效。如果可靠性对于工厂的成功至关重要,则系统内置可能内置较高的冗余,并且资产可能远低于其最大运营能力以减少停机时间。

Companies that prioritize lean operations with minimal overhead may have to contend with an increase in equipment running outside of the conditions it was designed for, resulting in unplanned downtime. Asset performance management teams need to be prepared to quickly bring production back online.

One of the most important tools for asset performance management is software.乐动体育软件最新版资产绩效管理软件provides specialized tools for tracking asset performance. Sensor data from an entire production line can be navigated easily, and visualization tools can distill performance trends into easily comprehended graphs and charts.


资产绩效管理的未来乐动体育软件最新版

As the price of digital sensors has dropped over the last few decades, the greatest barrier to increased sensorization has become networking itself. The cost of running cables from the sensors to a central database can be enormous. The information gathered by sensors could end up trapped in the locally attached computer; limiting its accessibility to only employees using the local machine.

无线网络技术通过消除这些信息筒仓,极大地简化了资产绩效管理的过程。乐动体育软件最新版现在,组织可以在中心地点从其所有资产中经济汇总重要的数据。

工业互联网(IIOT)生产的大量数据为资产优化提供了前所未有的机会。组织可用的信息量超出了人类分析的能力;理解所有这些信息需要新工具。机器学习和人工智能寻求大量数据的模式,已经为资产绩效管理开辟了新的前沿。乐动体育软件最新版

These tools are able to provide incredibly subtle insight into how a plant or facility functions. Machine learning algorithms can reveal cascading effects caused by small variations in asset performance, allowing companies to make informed decisions about asset optimization that would have previously required a lot of guesswork.规定维护软件可以创建物理资产的数字双胞胎,使公司能够在数字环境中完全模拟对机械和设备的调整,以检查拟议更改的影响。


FAQs

What is asset performance?
资产绩效是公司物理资本的功能。它包括吞吐量,能源和资源效率,维护和服务要求以及给定资产的总投资回报率的度量。

What is asset integrity?
资产完整性是指资产是否按预期执行。为了生产力和安全原因,组织的资产需要保留在可接受的绩效窗口中,并且可靠性管理实践旨在确保所有企业物理资产的资产完整性。